Desktop Precision Diamond Wire Saw

• Wire Saw Control Unit: Universal 110V to 240VAC, 50/60Hz, 200W max. 

• Heavy-duty aluminum alloy structure with compact size
• automatically controlled Y-axis by the digital panel
• single wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used)         
• Transparent plastic plates are included to prevent Coolant splashing  
• Add an oil refill cup behind the forming tube, please apply 10-15 drops Anti-Wear Oil before first-time use
• Wire spooler motor, 3 Amps, Torque = 1.8Nm

• Z-axis: 50mm, automatically controlled by the digital panel
• Y-axis: 50mm, automatically controlled by the digital panel
• Two-dimension sample stage built-in 360° degree horizontal rotating and +/-10° tilting via manual operation

                  

• Feed Speed: 0.01 mm/min to 40 mm/min adjustable
• Back Speed: 1 mm/min to 100 mm/min adjustable
• Spooler spin speed: 1-260 RPM adjustable
• Cutting depth: 0.1 - 50mm  
• Positional accuracy: +/- 0.01 mm 
• Please click the picture left to see the samples cut by this machine

• Please click the picture below to view the meteorite samples that were cut by our wire saws.
•       Fig. 2     Fig. 3     Fig. 4

• Color touchscreen controller will setup wire travel speed, cutting speed and slicing width

           

• ≤ 15 meters used for each installation
• One spool of 0.35mm Dia x 20 meters length Diamond Wire is included for immediate use
• A Diamond Blade Dressing Stone is included for keeping the wire sharp
• Optional:
  • For slicing or dicing very brittle crystal, you may order 0.125mm Dia. Diamond Wire. Note that 0.125mm Dia. The wire is very easy to break, please reduce the feeding rate to the minimum. Click the picture below to order spare diamond wires 
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• Standard: steel spring wire tension system with break wire alarm is included

• One water pump is included for cooling diamond wire during cutting
• You must use anti-corrosive oil or radiator water as coolant (could buy from any auto store)
• Warning: must clean the machine after each cutting, especially using tap water as the coolant to prevent rust
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• Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, up to 20 swings/min), rotating speed, and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process. Please click Pic.2 &3 and video to learn more details. The fixture will enhance cutting speed up to 2 times

                                             
                   Pic.1                               Gif.1                                  Pic.2                                 Pic.3                            Video

• Saw: 414mm(L) x 500mm(W) x 750mm(H)
• Controller: 340mm(L) x 290mm(W) x 170mm(H) (click to enlarge the left picture for size detail)

• The flow rate of the coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance
• Please use the correct cutting fluid. Don't use tap water 
• Must clean the machine after each use
• The wire saw can be placed inside the glovebox with N2 gas via feedthrough at an extra cost

• It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use an oil-based coolant or lube cool lubricant with the water. Do not use tap water directly, the rust component is not part of the warranty.
• Do not overflush the sample stage, it may rust the Z-axis step motor.
• It is required to apply 10-15 drops Anti-Wear Hydraulic Oil (ISO 32) using an oil can(#19)  before first-time use or continue working for 150 hours.
• And a limited amount of grease (general purpose grease will do) should be added to the motor shaft periodically,
• Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused by the spooler driving mechanism. 
• For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest that cutting sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting. 
• Please clean the machine after the completion of each use.

• Dicing Area : X-axis: 8", Y-axis: 8"  
• Dicing Depth: depended on cutting blade diameter:
  • 4" Blade's Max. dicing depth <= 2 mm
  • 6" Blade's Max. dicing depth <= 20 mm
  • If sample area <= 2"x 2",  cutting depth can reach Max. 2" by 6" blade and suitable flange
• Rotation: 180° by the motor (rotate speed/degree programmable)

                

• One 4" Dia x 0.014"(0.35mm) (thickness) x 0.5" arbor fully sintered diamond blade (fig.1)
• One 6" Dia x 0.019"(0.5mm) (thickness) x 0.5" arbor impregnated diamond blade (fig.2)
• Two water splashing protectors are included. One for 4" blade and another one for 6" blade (fig. 3,4)
• Optional Extra Thin Blades are available at extra cost: 100 mm OD x 0.1 mm Thickness Diamond Cutting Blades with 0.5" Arbor Flange (fig. 5)
• Dicing blades are consumable, please click the picture below to order spare

               1    2     3    4    5

• Laptop and PC software is provided with the equipment
• Cutting parameters can be set in the software such as cutting length, width, time, feed speed, kerf loss, etc. Rotation is controlled independently
• Manual or programmable control mode
• compatible with Win 7/8/8.1
• Click the pic left to view the software interface 

One 220mm diameter glass sample plate and 8" vacuum chuck are included

(The glass sample plate has a flat surface which can be soaked and hold in position by a vacuum chuck. Also, the glass plate can prevent the vacuum chuck from being damaged by the saw blade during the cutting process.)

Instruction for SYJ-400 & SYJ-800 turning off windows automatic update

Applications on various materials

For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, we must sharp diamond blade open, or cut sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, which will help keep the blade sharp enough for efficient cutting.)